Electrical Machine Care: Maintenance, Safety, And Performance

what constitutes the care of an electrical machine

Electrical equipment is essential to modern life, powering our homes, businesses, and public institutions. However, electricity can be extremely dangerous, and electrical accidents can result in serious injuries or even fatalities. Therefore, it is crucial to prioritize electrical safety and implement preventive measures to mitigate electrical hazards effectively. This involves following safety regulations, conducting risk assessments, ensuring proper maintenance, and providing employees with the necessary training and personal protective equipment (PPE) to work safely with electrical machinery.

Characteristics Values
Electrical Protective Devices Rubber gloves, rubber mats, live-line tools, insulating blankets, insulating mats, EH-rated leather safety shoes, hard hats, insulated gloves, voltage-rated tools, arc flash suits, face shields, safety glasses, insulating mats, rubber mats, insulated footwear, insulating blankets, insulating barriers, arc flash suits, voltage testers, multimeters
Electrical Safety Perform a risk assessment, check equipment condition, ensure equipment is suitable for work and electrical supply, ensure user is trained, ensure equipment is physically capable of doing the job, check for damage, ensure trailing wires are not a trip hazard, check for burn marks or staining, ensure correct maintenance, inspection and testing, ensure proper storage, ensure compliance with safety regulations and guidelines
Hazards Electric shock, burns, arc flashes, arc blasts, flying objects, falling objects, arc flash hazards, electrical faults, electrical contact injuries

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Electrical protective devices

One of the most traditional types of circuit protection devices is the fuse. A fuse safeguards the circuit by melting when it comes into contact with an excessively hot current, thereby breaking the circuit and stopping the flow of electricity. Modern circuit breakers can perform this function automatically without external intervention, offering advantages in speed and ease of operation. Circuit breakers can also be categorised by their unique purposes, such as their response time, breaking capacity, current ratings, and specific voltage.

Other protective devices include thermistors, which are designed to manage the flow of inrush current and prevent frequent damages in the device, such as tripping circuit breakers and blowing fuses. Varistors, or voltage-dependent resistors (VDRs), are another type of protective device. Their resistance varies depending on the working voltage, with the most common type being the metal oxide varistor (MOV). Gas discharge tubes are a specialised type of protection device that uses electrodes in gas inside a temperature-resistant cover to manage the current flow.

In addition to protecting circuits, electrical protective devices also safeguard individuals from electrical hazards. Insulation and guarding of live parts are essential methods to protect against electric shocks. Rubber gloves and rubber mats, for example, provide insulation against live parts. Live-line tools allow for the manipulation of energised parts from a distance. Equipment grounding is another critical aspect of protection from electric shocks, providing an electrical barrier to the flow of current.

Overall, electrical protective devices are essential in maintaining the safety of electrical systems and preventing potential dangers such as fires and electrocution.

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Regular maintenance

Electrical Protective Devices

Use electrical protective devices such as rubber gloves and mats to insulate against live parts. Live-line tools can also be used for manipulating energised parts from a distance. Regularly inspect and maintain these items, ensuring they are free from damage, wear, or deterioration. Store them properly, away from direct sunlight, excessive heat, humidity, and potential contamination by chemicals.

Residual Current Devices (RCDs)

Use RCDs to protect against electric shock and fire. Test RCDs regularly using the test button, and if it trips frequently with no apparent fault, consult the manufacturer.

Visual Inspections

Conduct visual inspections of electrical equipment to identify any damage or hazards. Check plugs, cables, and outer covers for any issues. Ensure cables are properly secured and free from internal wires, repair attempts with tape, or unsuitable connectors. Look for burn marks or staining that may indicate overheating. Ensure trailing wires are positioned safely to avoid trip hazards and potential damage.

De-energising Live Parts

Where possible, de-energise live parts before any work is performed on or near them. Use lockout/tagout devices to ensure proper de-energisation during maintenance or repairs.

Personal Protective Equipment (PPE)

Provide workers with appropriate PPE for their specific tasks and hazards. This may include insulated footwear, voltage-rated tools, insulating mats, arc flash suits, face shields, and safety glasses. Ensure workers are trained in the correct use, care, and maintenance of PPE. Regularly inspect PPE for any damage and replace it immediately if necessary.

Work Environment

Consider the work environment and take additional precautions if necessary. For example, use battery-powered or reduced-voltage equipment in damp environments. In conductive environments with restricted movement, follow relevant guidelines, such as the BS7671 'Requirements for Electrical Installations'. Ensure the right equipment is used if there is a chance of an explosive atmosphere containing flammable substances.

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Risk assessments

Identification of Hazards

The first step in risk assessment is to identify potential hazards associated with electrical equipment and machinery. This includes recognising the possibility of electric shocks, burns, arc flashes, and arc blasts, which can result in severe injuries or fatalities. Other hazards may include rotating equipment that can catch tools and release flying objects, or overhead work that risks dropping objects onto personnel below.

Risk Analysis

Once the hazards are identified, the risks arising from them need to be assessed. This involves considering the likelihood and potential impact of each hazard. For example, the risk of electric shock is higher when working with exposed live parts, and the consequences can be severe, including pain, injuries, and death.

Control Measures

After identifying the hazards and assessing the risks, control measures should be implemented to minimise those risks. This could include the use of personal protective equipment (PPE), such as insulated gloves, voltage-rated tools, flame-resistant clothing, arc flash suits, hard hats, safety shoes, insulating mats, and rubber gloves and mats. Additionally, ensuring proper maintenance of equipment and PPE and compliance with safety regulations are crucial control measures.

Safe Work Practices

Establishing safe work practices is essential to reduce risks. This includes de-energising live parts before work is performed on them, using lockout/tagout devices to ensure proper de-energisation, and implementing procedures outlined in safety programs. If de-energising is not feasible due to increased hazards or equipment design, other safety practices, such as using insulating blankets or barriers, must be followed to protect workers from electrical hazards.

Regular Inspections and Maintenance

Regular inspections of electrical equipment and PPE are vital to identify any damage, wear, or deterioration that could compromise safety. Inspections should be conducted on electrical cables, plugs, outer covers, and PPE items like safety glasses and insulated gloves. Any issues identified during inspections should be addressed promptly, with damaged cables or equipment repaired or replaced by competent individuals.

In conclusion, risk assessments for the care of electrical machines involve a comprehensive approach to identify hazards, assess risks, implement control measures, establish safe work practices, and maintain equipment and PPE to ensure the highest level of safety for workers and protect against electrical hazards.

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Safe storage of electrical PPE

Electrical personal protective equipment (PPE) is a range of specialised gear and equipment designed to protect individuals who work with or around electricity from electrical hazards. These hazards can include electric shock, burns, arc flashes, and arc blasts. The proper and safe use of PPE serves as a barrier between the worker and the electrical energy, preventing or minimising the impact of potential hazards.

The safe storage of electrical PPE is just as important as the correct usage and maintenance of the equipment. Each type of PPE has specific requirements for how it should be treated when not in use. For example, safety glasses should be cleaned by blowing off large debris before rinsing the lenses under a faucet or with a cleaning spray. Both sides of the lens should then be gently wiped and dried with a microfiber cloth. Soaps or other cleaning products not designed for lens cleaning should not be used.

For hearing protection, disposable options eliminate the need for cleaning or storage but are not always available or the best choice. Reusable plugs should be washed with water and mild soap (if permitted by the manufacturer) and set out to dry. It is important to check hearing protection for dirt or debris before use, as the potential for infection is a big concern with this type of PPE.

For other types of electrical PPE, such as hard hats, safety harnesses, and insulated gloves, it is important to refer to the manufacturer's suggestions for cleaning and storage. Damage caused by improper storage or cleaning may not always be visible but can still be dangerous.

In addition to the proper storage of electrical PPE, it is important to follow safe work practices and adhere to relevant safety regulations and standards. This includes ensuring that hazards are evaluated to determine what protective equipment is required and that any concerns related to electrical safety personal protective equipment are reported to a supervisor.

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Safe working practices

One crucial aspect of safe working practices is the use of personal protective equipment (PPE). Electrical PPE provides a barrier that prevents or minimises the impact of electrical hazards. This includes insulated gloves, voltage-rated tools, and flame-resistant clothing, such as arc flash suits. For example, insulating gloves provide electrical insulation, while non-conductive footwear prevents electric current from flowing through the body. Additionally, face shields protect against arc flashes, and insulating mats are effective in automotive, mining, and fossil fuel industries. Proper maintenance, inspection, and testing of PPE are vital to ensure their effectiveness.

Risk assessments are another essential component of safe working practices. Before using any electrical equipment, a thorough risk assessment should be conducted to identify potential hazards and determine appropriate control measures. This includes checking the suitability and condition of the equipment, as well as ensuring it is compatible with the electrical supply. Regular inspections of electrical equipment are necessary to identify any signs of damage or overheating, such as burn marks or staining. If any concerns arise, the equipment should be removed from use until a competent person can perform a thorough check.

Furthermore, safe working practices dictate specific procedures when working with electrical machinery. Exposed live parts should be de-energized before any work is performed. In cases where de-energizing is not feasible or introduces additional hazards, other safety practices must be implemented, such as using insulating blankets or barriers. Additionally, voltage testers and multimeters should be employed to check for electrical voltage before commencing work.

Lastly, it is important to be aware of the environment in which electrical work is performed. In damp environments, battery-powered or reduced-voltage equipment may be preferable. When working in restricted, conductive spaces, such as inside a metal tank, additional precautions are necessary. It is also crucial to consider the potential presence of explosive atmospheres containing flammable aerosols, vapours, gases, or dust. Safe working practices involve ensuring that the work can be carried out safely and that appropriate equipment is used in such environments.

Frequently asked questions

There are various safety precautions to be aware of when working with electrical equipment. Firstly, ensure that the equipment is suitable for the task and the electrical supply, and that the user has been trained to use it safely. Perform a risk assessment to identify any hazards and determine the necessary control measures. Check the equipment for any damage, including the plug, cable, and outer cover. If there is a possibility of an explosive atmosphere, take extra precautions to ensure the work can be carried out safely. Use electrical protective devices such as rubber gloves and mats to insulate against live parts. Additionally, it is important to regularly maintain and inspect electrical safety equipment to ensure it remains effective.

Electrical equipment can pose several hazards, including electrical fires, burns, electrical shocks, and fatalities. Inadequate maintenance can lead to equipment deterioration and unsafe conditions. Electric motors and rotating equipment can result in flying objects that can strike nearby individuals. Overhead work with power lines or hoists can lead to dropped objects. Additionally, arc flash hazards can create an arc blast, releasing molten metal droplets at high speeds.

Electrical safety regulations provide standards and guidelines to ensure a secure work environment, reducing the risk of accidents, injuries, and fatalities. Basic electrical safety training is crucial for employees to recognize and mitigate electrical hazards effectively. Training can be enhanced through digital platforms and apps, providing engaging content and updates on best practices. Regular safety meetings and toolbox talks facilitated by team leaders further reinforce electrical safety culture.

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